Servo Zog-Txuag Moulding Tshuab
Ningbo Yalishi (Arlex) Yas Machinery Co., Ltd. yog ib qho ntawm cov ua lag luam thiab cov chaw muag khoom ntawm servo zog-txuag tshuab moulding hauv Suav teb. Thov koj xav tias dawb rau cov lag luam wholesale siab heev servo lub zog- txuag molding tshuab ua nyob rau hauv Suav teb nov los ntawm peb lub hoobkas.
Lub Servo Zog-Txuag Moulding Tshuab sib txuas ua ke dynamic- teb cov hlau nplaum ruaj khov synchronous lub cev muaj zog nrog siab -cov twj tso kua mis sab hauv los tswj cov dej ntws thiab lub zog siab thoob plaws hauv lub voj voog txhaj tshuaj molding. Los ntawm kev hloov kho lub cev muaj zog ncaj qha kom haum raws li qhov xav tau ntawm cov neeg siv khoom xav tau, lub kaw lus no tiv thaiv cov roj hydraulic bypass los ntawm kev nyem li qub, txo qis kev siv hluav taws xob tag nrho thaum tswj hwm qhov ntsuas qhov tseeb thiab clamp quab yuam kev ruaj ntseg.
Dab tsi ua rau Kev Txhaj Tshuaj Molding Tshuab Zog Siv tau?
Kev siv hluav taws xob thoob plaws niaj hnub hydraulic molding platforms cia siab rau lub cev muaj zog ncej lub zog tswj kom haum rau txhua qhov haujlwm ua haujlwm:
Servo tsav:Kho qhov sib hloov ncej ceev thiab tso zis torque raws li tiag tiag - lub sij hawm transducer tawm tswv yim nyob rau hauv lub kaw - voj voj voog.
Hydraulic xav tau:Matches hloov cov roj ntim ncaj qha mus rau actuator tshaj tawm, txwv tsis pub cov kua dej ntau dhau.
Pump tswj:Ua haujlwm hloov cov iav twj tso kua mis ntawm qhov sib txawv RPM, siv lub zog hluav taws xob tsuas yog thaum lub tshuab ua haujlwm.
Kev ua haujlwm tsis ua haujlwm:Lowers ncej tig thaum lub sij hawm txias thiab ib feem extraction lub sij hawm, ua kom lub hauv paus zog kos tsawg kawg nkaus.
Lub voj voog txhaj tshuaj:Muab qhov tseeb volumetric tshem tawm yam tsis muaj kev sib txhuam ntau dhau thermal zog hauv hydraulic reservoir.
Tuav siab:Sustains nruam kab noj hniav compaction quab yuam ntawm txo lub cev muaj zog RPM tsis muaj zog dissipation los ntawm nyem li qub.
Plasticizing:Regulates ntsia hlau tsav torque ntawm proportional siab nqis los optimize resin melting zog input.
Cov kev xav tau cua txias:Minimizes tshav kub tsim nyob rau hauv lub hydraulic kua, txo cov sab nraud dej chiller load yuav tsum.
Servo-Driven Hydraulic System
Qhov zoo tshaj plaws ntawm servo-tsav hydraulic tswj yog nyob rau hauv kev tshem tawm tas li- ceev lub cev muaj zog idle kev sib txhuam thiab valve throttling poob. Thaum lub sij hawm siab - nrawm nrawm xws li nrawm nrawm nrawm lossis siab - nrawm nrawm, lub cev muaj zog nrawm mus rau qhov siab tshaj plaws RPM kom muab cov dej ntim uas xav tau. Thaum tuav lub siab los yog kev ruaj ntseg zoo li qub clamping quab yuam, lub ncej qeeb qeeb, muab cov roj ntim tsawg kawg nkaus uas yuav tsum tau ua kom sib npaug sab hauv valve foob tshem tawm.
Qhov kev thov no- raws li cov roj xa tuaj ua kom cov dej ua haujlwm ruaj khov nyob rau hauv 35℃txog 45℃. Cov roj viscosity ruaj khov tuav nruj volumetric repeatability hla kev hloov pauv tas li thiab tiv thaiv hydraulic seals, li qub, thiab twj tso kua mis sab hauv los ntawm thermal hnav.
Kev siv zog thaum lub sij hawm txhaj tshuaj
Kev siv hluav taws xob hloov pauv thoob plaws lub voj voog molding nyob ntawm qhov xav tau dynamic siab thiab ntws:
Clamping:Siab tshaj tawm, nruab nrab siab ramp yuav tsum tau rau toggle motion; Peak lub cev muaj zog load tshwm sim tsuas yog thaum lub sij hawm siab -pressure lockup.
Txhaj tshuaj:Peak fais fab xav tau theem qhov twg lub cev muaj zog ceev kom tsav lub tshuab txhaj tshuaj tiv thaiv resin tsis kam.
Tuav:Static compaction theem qhov twg lub cev muaj zog ncej ceev poob qis thaum tswj xyuas qhov system tuav lub siab.
Plasticizing:Nthuav torque xa rotates cov ntsia hlau kom yaj resin pellets, tswj los ntawm proportional siab tswj.
Pwm Qhib:Lub zog nruab nrab yuav tsum tau ua kom tawg pwm foob thiab ua kom lub zog platen.
Kev tshem tawm:Luv luv lub zog pulses tsav txhua yam ejector pins nrog tsawg feem cuam tshuam rau tag nrho lub voj voog lub zog kos.
Txhaj & Plasticizing Efficiency
Technical parameters tswj volumetric txhaj tshuaj raug thiab yaj homogeneity:
|
Technical Parameter |
Txheem Specification |
Extended Specification |
|
Lub Sijhawm Ua Haujlwm Siab |
Tsawg dua lossis sib npaug li 30 ms |
Tsawg dua los yog sib npaug li 20 ms |
|
Txhaj Siab Repeatability |
± 0.5bar |
± 0.2bar |
|
Screw L/D Ratio |
20:1 / 22:1 |
24:1 |
|
Txoj Kev Tswj Kub Kub |
PID Modulation |
PID Solid State Relay |
|
Volumetric Txhaj Precision |
± 0.1% |
± 0.05% |
Cov zis ntau lawm & Zog Efficiency
Lub zog ua haujlwm yuav tsum tau ntsuas hauv kWh ib kilogram (kWh / kg) ntawm cov khoom ua tiav, ntsuas nrog rau tag nrho cov zis ntim, lub sijhawm voj voog, phab ntsa thickness, thiab kab noj hniav suav. Kev nrawm nrawm thiab cov lus teb dynamic ua kom luv luv uas tsis yog - txhaj tshuaj lub voj voog lub sij hawm qhuav, ua kom cov txiaj ntsig ib teev thiab txo cov hluav taws xob hluav taws xob tawm hauv ib chav ua tiav.
Cov ntaub ntawv tsim nyog
Kev hloov pauv siab thiab kev tswj lub zog muaj peev xwm txhawb nqa kev ua cov khoom lag luam thiab engineering resins:
PP / PE
Cov khoom ntim, cov khoom siv hauv tsev, automotive trim.
ABS / PS
Cov khoom siv hluav taws xob, cov khoom siv hluav taws xob, cov khoom siv ruaj khov.
PC / PMMA
Optical Cheebtsam, pob tshab npog, tuab -walled qhov chaw.
PA6/PA66
Cov qauv tsim muaj vaj tse, lub zog, cov khoom siv kho tshuab.
PVC / TPU
Cov yeeb nkab fittings, saj zawg zog seals, overmolded grips.
Kev siv tsim nyog
Automotive qhov chaw:Clip retainers, sab hauv trim panels, cua vent ntas.
Cov khoom siv:Lub tshuab ntxhua khaub ncaws fittings, junction boxes, hloov npog.
Industrial & kav dej:Threaded connectors, valve lub cev, conduit fittings.
Rigid Ntim:Heavy- lub luag haujlwm tuav, ntim, kaw.
Hardware Accessories:Cov cuab yeej tuav, cov qauv vaj tse, bracket mounts.
Kev ntsuas hluav taws xob Efficiency
Kev ua qauv siv hluav taws xob kom raug thiab kev ntsuas kev sib piv yuav tsum muaj cov ntsiab lus hauv qab no:
Qhov hnyav:Net txhaj tshuaj hnyav nrog rau kev sib tw khiav.
Lub sijhawm voj voog:Phase tawg nrog rau kev txhaj tshuaj, tuav, txias, thiab qhib lub sijhawm.
Khoom siv:Cov qib polymer tshwj xeeb, melt index, thiab ua haujlwm kub.
Tshuab loj:Yuav tsum tau clamping quab yuam thiab platen khi-bar qhov ntev.
Cov sij hawm tsim khoom:Lub sijhawm ua haujlwm ib zaug thiab tag nrho cov hnub ua haujlwm hauv ib xyoos.
Kev tsim khoom txhua xyoo:Npaj ib xyoos ib zaug tso tawm lub hom phiaj.
Cov ntaub ntawv tshuab uas twb muaj lawm:Tam sim no lub cev muaj zog kW ntsuas, twj tso kua mis configuration, thiab ntsuas lub hauv paus zog kos.
Siv cov kev ntsuas kev ntsuas no, cov kev ntsuas kev ntsuas tsim cov kev siv hluav taws xob siv hluav taws xob (kWh / kg) thiab cov khoom xav tau them rov qab lub sijhawm.
Kev Xeem & Kev Pabcuam
Txhua lub tshuab ua tiav kev kuaj lub Hoobkas ua ntej xa khoom:
72-Hour Nruam Khiav:Kev ua haujlwm txuas ntxiv kom paub tseeb hydraulic manifold sealing, proportional valve teb, thiab hluav taws xob txee thermal stability.
Pressure Hold Verification:Txuas ntxiv clamping quab yuam thiab siab - kev txhaj tshuaj tuav tswj xyuas kom paub tseeb tias kev ruaj ntseg servo torque.
Sensor Calibration:Multipoint PID chim cua kub sib dhos, linear txoj hauj lwm encoder pov thawj, thiab qhov system transducer txuam.
Cov ntaub ntawv txhawb nqa:Ua kom tiav cov ntaub ntawv lees paub ntawm lub Hoobkas, hluav taws xob schematics, hydraulic schematics, thiab cov khoom seem xa tuaj nrog txhua lub tshuab.
FAQ
Q: Yuav ua li cas lub servo hydraulic tshuab txo hwj chim kos piv rau cov pa tas li -ceev twj tso kua mis?
A: Cov pa tsis tu ncua- cov tshuab ceev khiav lub cev muaj zog ntawm tag nrho RPM tsis tu ncua, hla cov roj ntau dhau los ntawm kev nyem li qub thaum tuav thiab ua kom txias. Servo systems modulate lub cev muaj zog ncej kev sib hloov ceev ncaj qha raws li qhov xav tau txaus, txiav lub zog siv zog thaum lub sijhawm muaj zog zoo li qub thiab lub sijhawm txias.
Q: Puas yog lub cev muaj zog sib hloov thaum tuav lub siab cuam tshuam qhov seem stability?
A: Tsis yog. Cov hlau nplaum ruaj khov synchronous lub cev muaj zog muaj qhov siab siab - torque tso zis txawm nyob rau hauv qis ncej tig ceev. Qhov no muab cov kab noj hniav sib xyaw ua ke siab thoob plaws lub sijhawm tuav yam tsis muaj kev poob siab.
Q: Yuav ua li cas lub servo tsav system cuam tshuam hydraulic kua dej kev pab cuam lub neej?
A: Los ntawm kev tiv thaiv cov roj ntau dhau los ntawm cov kev pab cuam li qub, thermal dissipation rau hauv cov dej reservoir yog tsawg. Kev tuav cov kua dej kub hauv 35℃txog 45℃ntau yam txo cov thermal oxidation, txuas ntxiv cov kev pab cuam dej hydraulic, thiab txo cov cua kub exchanger txias dej xav tau.
Q: Lub tshuab no puas tuaj yeem ua haujlwm siab -viscosity engineering thermoplastics?
A: Yog. Ua ke nrog PID chim cua sov cheeb tsam tswj, siab -torque servo drives xa cov ntsia hlau ruaj khov torque thiab meej txhaj tshaj tawm txawm tias thaum ua haujlwm siab -viscosity resins xws li txhawb PA66 lossis PC.
Q: Cov cuab yeej kuaj mob dab tsi yog kos rau hauv lub tshuab maub los?
A: Cov tshuab tswj hwm muaj kev sib koom ua ke tiag tiag- lub sijhawm I/O kev soj ntsuam xyuas, ntsuas lub tswb ntsuas cua sov, ntsuas qhov ntsuas qhov ntsuas tsis tu ncua, thiab cov ntaub ntawv hloov pauv ua haujlwm los pab cov neeg ua haujlwm tu.
Cim npe nrov: servo zog-txuag molding tshuab, Tuam Tshoj servo zog-txuag molding tshuab manufacturers, lwm tus neeg, Hoobkas
Tom ntej
Tsis muajKoj Tseem Yuav Zoo Li
Xa kev nug